Ibikoresho byo gutondekanya bikomeje guhindagurika kuva bikabije kugeza birangiye kandi biraboneka mubikoresho bito bya diameter.Inyungu igaragara cyane yinjizwamo ni ubushobozi bwabo bwo kongera umubare wogukata neza nta mbaraga zikabije zisabwa mubikoresho bikomeye bya karbide.
Ariko, kugirango ugere kuri chip igenzura neza, insimburangingo zigomba gutoranywa hitawe cyane cyane kubikorwa byakazi hamwe nubunini bwa porogaramu, imiterere, geometrie hamwe n amanota, gutwikira hamwe na radiyo.Dore uburyo ibicuruzwa biva mubatanga isoko byateguwe kugirango byuzuze ibisabwa byabakiriya kugirango bakata ibyuma byiza bakoresheje ibikoresho byo guhana.
Sandvik Coromant yatangije uburyo bushya bwa CoroTurn Y-axis yo guhindura, igenewe imashini ishushanya imiterere na cavites hamwe nigikoresho kimwe.Inyungu zirimo kugabanya ibihe byizunguruka, kunoza igice cyimbere hamwe no gutunganya neza.Uburyo bushya bwo guhindura bushingiye kubikoresho bibiri byo guhanahana ibintu: uburyo bushya bwa CoroTurn Prime, bukwiranye na shafts, flanges n'ibice byo munsi;Igikoresho cya CoroPlex YT hamwe na CoroTurn TR na CoroTurn 107 umwirondoro winjizamo hamwe na gari ya moshi.Kwinjiza uruziga rwo gutunganya ibice.hamwe nu mifuka nu mwobo.
Iterambere rya Y-axis rikurikira intsinzi ya Sandvik Coromant hamwe nubuhanga bwayo bushya bwa PrimeTurning, guhinduranya umurongo no guhinduranya interpolation, aho hashyizwemo ibice bibiri byerekana: CoroTurn ifite impande eshatu 35 ° zo guca.Icyambere Ubwoko bwo gukata bwagenewe gutunganya urumuri no kurangiza.no kurangiza.Isesengura: CoroTurn Prime B ifite impande ebyiri zinjiza nabi hamwe nimpande enye zo gukata kurangiza no gukomera.
Umuyobozi ushinzwe ibicuruzwa muri Sandvik Coromant Turning agira ati: "Iterambere, hamwe n’ubushobozi buhanitse bw’imashini zigezweho na software ya CAM, biratanga inzira ku buryo bushya bwo guhindura Y-axis".Ati: "Hamwe n'ibikoresho n'ubuhanga biboneka ubu, turategereje gushakisha amahirwe ubu buryo bushobora guha abakiriya bacu."
CoroTurn YT Y-axis ihinduranya icyarimwe uburyo butatu bwo guhinduranya uburyo buhuza umurongo wo gusya.Igikoresho gishya kirashobora kandi gukoreshwa muri "static mode" kandi ikagaragaza urufunguzo rwo gufunga ibintu byoroshye 2-axis ihinduranya byihuta.Ubu buryo burakwiriye kubikoresho byose kandi busaba imashini itwara ibintu byinshi ifite amahitamo yemerera interpolation ya urusyo ruzunguruka mugihe cyo guhinduka.Ibikorwa byose bikorerwa hamwe nigikoresho kimwe, harimo gukomeretsa, kurangiza, guhinduka birebire, gutema no gushushanya.
Y axis ihinduka, nkuko izina ribigaragaza, ikoresha Y axis.Ishoka uko ari itatu ikoreshwa icyarimwe mugihe cyo gutunganya.Igikoresho kizunguruka hagati yacyo.Kwinjiza bishyirwa mu ndege ya YZ kandi umurongo wa urusyo ruzunguruka urahujwe mugihe cyo guhinduka.Ibi bituma bishoboka gutunganya imiterere igoye hamwe nigikoresho kimwe.
Sandvik Coromant avuga ko inyungu zo guhinduranya Y-axis zirimo ubushobozi bwo gukora imashini ibice byinshi hamwe nigikoresho kimwe udahinduye ibikoresho, kugabanya ibihe byizunguruka no kugabanya ibyago byo kuvanga ibibanza cyangwa ibitagenda neza hagati yimashini zegeranye.Kwinjiza Wiper birashobora gufatwa kuri perpendicular hejuru yubuso kugirango habeho ingaruka ya Wiper ndetse no hejuru ya conical.Imbaraga nyamukuru zo gukata zerekejwe kumashini izunguruka, byongera ituze kandi bigabanya ibyago byo kunyeganyega.Guhora winjira muburyo bunoze bugenzura chip kandi birinda chip jam.
PrimeTurning toolpath programming ishyigikirwa nabafatanyabikorwa ba CAM kandi ikoreshwa mugukora kode nziza ya NC kugirango ihinduke vuba.PrimeTurning irasabwa kubyara umusaruro mwinshi cyangwa ibice bisaba gushiraho kenshi no guhindura ibikoresho kumashini, harimo guhinduranya ibigo, imisarani ihanamye hamwe n’ibigo bikora.Muguhindura ibice bya silindrike, nibyiza ko uhindura ibice bigufi, byegeranye nibice bito ukoresheje umurizo.Kugirango uhindure imbere, diameter irenga mm 40 hamwe no hejuru ya 8-10 XD birakwiriye.Abatanga isoko bavuga ko guhuza Y-axis ihinduranya idafite umurongo, cyangwa PrimeTurning, birashobora kurushaho kuzamura umusaruro.
Ibikoresho byo gutema Ingersoll i Rockford, muri Leta ya Illinois, bitanga ibisubizo byihariye, biremereye cyane byo gutunganya ibisubizo byindege, gari ya moshi, peteroli na gaze, hamwe nogukoresha amamodoka.Ibi birimo ibicuruzwa byagenewe gukoreshwa hamwe nimashini za CNC zigezweho kimwe nibikoresho byumurage.
Nk’uko abatanga isoko, inyungu zo gukoresha ibikoresho bisimburwa (bitandukanye n’ibikomeye) birimo:
Guhinduka muguhitamo alloy na geometrie.Gusimbuza insimburangingo ziraboneka muburyo butandukanye bwingero zingana, geometrike hamwe na alloys kugirango bihuze umwobo umwe.
Imikorere yo hejuru.Ibipimo byinjizwamo biranga imiterere ya geometrie yatezimbere kuramba hamwe na chip iremereye.
Imashini zitondekanya zikoreshwa mubisanzwe mubikorwa bigoye.Nyamara, nkuko Ingersoll ibivuga, kunoza uburyo bunoze nuburyo bwo gukora nabwo bugenda bwugurura porogaramu mu kurangiza gusaba.
Byongeye kandi, insimburangingo isimburwa yorohereza ikoreshwa rya cubic boron nitride (CBN) na diyama ya polycrystalline (PCD), bikuraho ibikenerwa ibikoresho bikomeye.
Ingersoll yerekana ibipimo byerekana ibishushanyo mbonera birimo ibikoresho bito byerekana: urusyo rwumubiri umwe rukumbi ruto nka 0.250 muri.Iterambere ririmo impande zishimangiwe kugirango zikaze, zifata neza zifatika hamwe na geometrike-yo kugaburira cyane murwego rwo gusya no guhindura imirongo y'ibicuruzwa.Kubintu byose byimbitse byimyitozo, icyiciro gishya cya IN2055 kizasimbuza IN2005 iriho.Bivugwa ko IN2055 yongerera ibikoresho inshuro zigera kuri enye mugihe utunganya ibyuma, ibyuma bidafite ingese hamwe nubushyuhe bwo hejuru.
Ingersoll ivuga ko ibikoresho bishya byerekana ibikoresho, nk'ibiryo byigaburira cyane hamwe na barriel, bishobora gutanga umusaruro mwinshi ndetse n'ubuziranenge kuko imashini zishobora gukora ku muvuduko mwinshi no kugaburira ameza.Igicuruzwa cya Ingersoll's SFeedUp gihuza ibintu byateye imbere byibanda kumuvuduko mwinshi nibiryo byinshi.Mike Dicken, umuyobozi w’ibicuruzwa, yagize ati: "Imashini nyinshi nshya zifite umuvuduko mwinshi hamwe n’umuriro wo hasi, bityo rero turateganya ko inzira yo gutunganya ibiryo byinshi hamwe na Ap yoroheje (ubujyakuzimu) cyangwa Ae (gurş) ikomeza."
Iterambere mugutezimbere ibikoresho bisimburana byazamuye umusaruro nubwiza bwigice.Ibiryo bimwe byinjiza insimburangingo irashobora guhinduranya hamwe na geometrike isanzwe yinjiza geometrike imwe.Dicken avuga ko inguni ntoya ya helix ituma ibiciro byibiryo bigerwaho hifashishijwe ihame ryo kunanura chip.
Imyitozo yimbunda ya DeepTrio kubigo bitunganya imashini, imisarani hamwe nimbunda zimbunda bisimbuza imyanda ya karbide yifashishijwe.John Lundholm, umuyobozi w’ibicuruzwa muri DeepTrio n’imyitozo ya Ingersoll yagize ati:“Igihe nikigera cyo guhindura imbunda yo kugurisha biti, imashini irahagarara mugihe kinini.Kwinjiza DeepTrio bifite impande eshatu zo guca, bityo kwerekana iyinjizamo bifata amasegonda make aho kuba isaha.Iyindi nyungu ni uko bits ya DeepTrio ikoresha ayo mabwiriza hamwe no gushyigikira ibihuru bikoreshwa mu mashini zogosha, bityo rero nta mpamvu yo guhindura ibice by'imashini ”.
Intsinzi yerekana neza kwinjiza imashini itangirana no guhuza gukomeye kubafite ibikoresho, haba kumurongo mushya cyangwa ushaje, gusya, gucukura cyangwa gusubiramo imashini.Ariko imashini zateye imbere zirashobora kugira akarusho nkuko Kennametal Inc yo muri Latrobe, Pennsylvania ibivuga.Ibigo bishya bigezweho bikoresha ibikoresho bya sisitemu, nka sisitemu ya KM ya moderi, ituma ibikoresho bihinduka byoroshye kandi bigashyirwaho mbere yimashini mugihe gito.Imodoka ntabwo ikora.
Muri rusange, ibinyabiziga bishya birakorwa neza kandi bifite ubushobozi bwihuse.Ibikoresho bya sisitemu, ikora nkumuhuza hagati yo gukata na mashini, ni urufunguzo rwo gutanga umusaruro mwinshi nibisubizo.Kurugero, Kennametal avuga ko guhuza KM, bigenewe imisarani ihagaritse, imisarani hamwe n’ibigo bitunganya imashini, bishobora gukora neza ibikorwa byose bitarinze gutanga umusaruro.
Ibikoresho bya KM bitanga uburyo bworoshye, butuma abakiriya bahindura imashini kugirango bahuze ibyo bakeneye.Umuvuduko mwinshi, gukomera no kuyobora bikurura amaduka menshi yimirimo, bigatuma bashobora kubona inyungu nyinshi mubushoramari.Ikindi kintu cyiyongereye kiranga sisitemu ya KM ni KM4X100 cyangwa KM4X63 guhuza.Ihuza ryateguwe kubikorwa biremereye ukoresheje ibikoresho bisimburwa kandi biramba.Kennametal avuga ko igihe cyose bisabwa umwanya munini wo kugunama cyangwa intera ndende isabwa, KM4X100 / 63 niyo sano nziza.
Iterambere muguhindura ibikoresho byahinduye imikorere yibikoresho gakondo kandi bigezweho.Uburinganire bushya bwa geometrike, ibivanze, hamwe nubumara bwumubiri hamwe nubumara (PVD na CVD) byashyizweho bisaba kunonosora imiyoboro ya chip, imbaraga zo hejuru, hamwe no kongera ubushyuhe no kwambara kugirango byuzuze ibisabwa nibikoresho bitoroshye.Harimo geometrike ya Mitral Valve (MV) yo gutunganya ibyuma, Urwego rwo hejuru-PIMS KCS10B hamwe na PVD itwikiriye ubushyuhe bwinshi bwo guhinduranya amavuta, icyiciro cya KCK20B cyo gusya hamwe na KENGold KCP25C CVD ikozwe mubyuma.Ikirangantego.Nk’uko Kennametal abitangaza ngo ibyo byose bigabanya ibyago byo kunanirwa kw'ibikoresho, byongera umusaruro kandi bigabanya ibikoresho igihe, bityo byongera umusaruro muri rusange.
Isosiyete yavuze ko hamwe n’iterambere ry’ikoranabuhanga n’inganda 4.0, uko ikoranabuhanga rigenda ritera imbere, hakozwe imirimo myinshi yo kugenzura imashini hifashishijwe RFID, ibikoresho by’ubwenge na robo mu rwego rwo kunoza ibikoresho no kunoza imikorere y’imashini..
Matt Hasto, Ingeniyeri yo gusaba muri Big Daishowa Inc muri Hoffman Estates, muri Leta ya Illinois, avuga ko ibikoresho byo gukata byinjizwamo ibintu bitanga inyungu zikomeye kuruta ibikoresho bisanzwe bizenguruka karbide, bitewe na porogaramu.Yavuze ibyiciro bishya bya sosiyete ACT 200 na ACT 300, ndetse n’imyenda mishya ya PVD yo gutereta, gusubira inyuma, gusya no gusya mu maso.
Hasto agira ati: "Imyenda ya PVD itandukanye n'iy'imyenda isanzwe."Ati: "Nibikoresho byinshi bya nanoscale titanium aluminium nitride yatewe hamwe na karbide kugirango irusheho kunanirwa kwambara, kwagura ubuzima bwibikoresho no kongera umusaruro."
Ibikoresho binini bya Daishowa biraboneka muburyo butandukanye kugirango uhindure imikorere kubikorwa runaka.Ibikoresho bito byinjizwamo byinshi byemerera kontour chamfering hamwe nigiciro cyiza cyo kugaburira.Ibindi bikata bifite insimburangingo nini zemerera kugabanura imbere imbere ya diametre yagutse.
Nk’uko isosiyete ikomeza ivuga, ibikoresho bisimburana bitanga ibikoresho byizewe bikora ku giciro-cyiza cyibikoresho bisimburwa, bisaba gusa gukata gusimburwa.Kurugero, C yo mu bwoko bwa C ikata irashobora gukora gusya mu maso, gusubira inyuma no gutondagura, bigatuma igikoresho kinini.
Ibyagezweho vuba kuri Ultra High Feed Chamfer Cutter ya Big Daishowa ubu harimo C-Cutter Mini yinjizwamo (aho kuba ibiri) na diameter ntoya cyane, itanga umuvuduko mwinshi wa spindle.Hasto avuga ko kongera umubare wo guca impande bishobora kongera cyane igipimo cyibiryo, bikavamo igihe gito cyo kugabanya no kuzigama amafaranga.
Hasto agira ati: “C-Cutter Mini ikoreshwa mu buryo butandukanye, cyane cyane gutondagura no gusya mu maso, hamwe no gukora neza cyane kandi neza.”Ati: "Gukubita inyuma birashobora kugerwaho byoroshye ukoresheje icyuma kimwe unyuze mu mwobo urudodo kandi ugatobora cyangwa ugahuza umwobo uva inyuma y'akazi."
Mini C-Cutter Mini ifite inkingi ikarishye igabanya gukurura ibyuma kandi itanga inzira yoroshye.Ipitingi irwanya kwambara, ibyo bikaba byongera inshuro isahani ishobora kuzunguruka mbere yuko ikenera gushyirwaho ku mpande nshya, nkuko bitanga isoko.
Big Daishowa iragaragaza kandi ubwoko bumwe bwinjizwamo bushobora guhanagurwa, gutabwa mu mwobo, no gushira hamwe kugirango habeho ibintu, igikoresho cyibanze kuri chamfers ntoya, nigikoresho rusange gishobora guhindura inguni kuva 5 ° kugeza 85 ° bitewe na Porogaramu.
Waba urangije gusya, gucukura indege, gusya neza cyangwa gusya ibitugu bya kare, Big Daishowa itanga urusyo ruhanitse rwo gusya neza, rutuje.Imashini isimburana itanga impande zogosha muburyo bwa radiyo na axial, bifasha kwemeza gusya neza, gutuza.Igishushanyo mbonera cya BIG-PLUS gitanga ibisobanuro nyabyo kandi bikaze mubisabwa neza.Moderi zose ziragaragaza kandi igishushanyo mbonera kirimo insimburangingo zirimo CKB ihuza intera ndende cyangwa imirimo iremereye.
Hasto agira ati: “R-Cutters isanzwe ikoresha insimburangingo zitanga umurongo utyaye kandi ugasibanganya impande z'igice, bigatuma ubuso burangirira ku gihangano.”Ati: “Iki gikoresho gikora icyuma gifata umurongo ku kazi kandi gikoreshwa mu gukata inyuma n'imbere.Kurangiza gukata byakozwe muburyo bwo gutunganya amajwi menshi kandi byemerera impande enye gukata.Ibi bivuze ko imikoreshereze ishobora guhinduka. ”mbere yo gukenera gusimburwa.Imyanya ine yinjiza ultra-nziza yo kurangiza, ikiza igihe n'amafaranga ugereranije nibikoresho byagenwe.
”BF yacu (konte yinyuma) isanzwe ikoreshwa kumurimo ukenera kurambirwa gukora comptersink nta uyikora agomba guta igihe ahindura igihangano cyangwa ibikoresho.Igikoresho cya BF kirashoboye guhanagurwa uko kinyuze mu mwobo, hagati no gukora comptersink, hanyuma ukongera ugahita usubira mu mwobo.BF-Cutter yagenewe gusubiza inyuma imyobo ifunze ya M6 - M30 cyangwa 1/4 - 1/8 cm (6.35 - 28,6 mm) umwobo wa bolt kandi ni byiza kubwoko bwose bw'ibyuma..
Igihe cyo kohereza: Nzeri-11-2023